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Aluminum alloy die casting Product List

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Features of Tsuta Machinery and Metal Co., Ltd.

Features of Tsuta Machinery and Metal Co., Ltd.

The introduction of new technology and thorough quality control have made it possible to mass-produce "high-quality die casting"!

Our company quickly realizes customer satisfaction in QCD through a consistent production system that leverages the technologies of our three pillars: mold making, casting, and processing. We produce not only ADC12 but also high-quality products using various materials and newly developed aluminum alloy materials by utilizing our mold and casting technologies. Additionally, we achieve stable production of high-quality die-cast products through high vacuum die casting and a molten metal management system. 【Features】 - We produce not only ADC12 but also high-quality products using various materials and newly developed aluminum alloy materials by utilizing our mold and casting technologies. - We propose optimal shapes and plans through analytical technology. - We practice mass production through high cycles with a streamlined production system. - We achieve stable production of high-quality die-cast products through high vacuum die casting and a molten metal management system. *For more details, please download the PDF or feel free to contact us.

  • aluminum
  • Contract manufacturing
  • Processing Contract
  • Aluminum alloy die casting

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Tsuta Machinery Metal Co., Ltd. Headquarters Factory

Tsuta Machinery Metal Co., Ltd. Headquarters Factory

The feature is the coexistence of automation in casting, extraction, trimming, and transportation, along with quality improvement!

We would like to introduce the headquarters factory of Tsuta Mechanical Metal Co., Ltd. Focusing on efficiency, the process includes casting (release agent spray cassette) → RB extraction → automatic trimming → automatic shot insertion and chute discharge. Balancing efficiency and quality, the process includes casting (release agent robot spray) → RB extraction → automatic trimming → small robot extraction and conveyor discharge → upgrade to hanger shot. 【Equipment】 ■ Casting machines - 3 units of 650 tons (2 Shibaura, 1 Toyo) - 9 units of 500 tons (9 Shibaura) - 5 units of 350 tons (5 Shibaura, 2 Toyo) ■ Materials handled: ADC12 *For more details, please download the PDF or feel free to contact us.

  • 本社工場2.png
  • Contract manufacturing
  • Processing Contract
  • Aluminum alloy die casting

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Aluminum die casting

Aluminum die casting

Achieving a strength of over 300 MPa and an elongation of over 10% with our unique technology! This greatly contributes to weight reduction.

We would like to introduce the "Aluminum Die Casting" that we handle. Through our proprietary material technology, analysis technology that suppresses casting defects, casting technology that combines high vacuum die casting with minimal application of release agents, and heat treatment technology, we have achieved over 300 MPa in die-cast products. This allows us to replace parts that could only be made of iron with aluminum, significantly contributing to weight reduction. Furthermore, we have successfully developed thin-walled, high-ductility aluminum die casting and established casting technology that allows for SPR (Solid Phase Reaction). We have achieved an elongation of over 10%. 【Features】 ■ Parts made of iron can be replaced with aluminum ■ Weight reduction is possible *For more details, please download the PDF or feel free to contact us.

  • others
  • Aluminum alloy die casting

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Achieving SPR further with die-cast products!

Achieving SPR further with die-cast products!

Successfully developed high ductility aluminum die casting for thin-walled components and established a casting technology that enables SPR!

Our company offers die-casting technology that achieves an elongation of over 10%. We have successfully developed thin-walled, high-ductility aluminum die-casting and established casting technology that allows for SPR (Solid Phase Rapid) processing. This enables us to replace parts that could previously only be made from iron with aluminum, significantly contributing to weight reduction. Please feel free to contact us when you need our services. 【Features】 ■ Die-casting technology that achieves an elongation of over 10% - Material technology: "Appropriate material composition" - Analysis technology: "Material properties matched with flow design" - Casting technology: "High vacuum die-casting" + "Minimal application of release agent" *For more details, please download the PDF or feel free to contact us.

  • Casting Machine
  • aluminum
  • Aluminum alloy die casting

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TPM activities

TPM activities

Transform into a vibrant, proactive corporate structure that is highly profitable without waste!

We would like to introduce the TPM activities being conducted at Tsuta Mechanical Metal Co., Ltd. In order to achieve our company's five-year mid-term plan (Phase 4), we are closely linking business operations with TPM and working to establish it as a system. The activity policy is "to create a dynamic and proactive corporate structure that is highly profitable without losses." 【Specialized Committees】 ■ Individual ■ Planning ■ Quality ■ Education ■ Safety ■ Management Indirect *For more details, please download the PDF or feel free to contact us.

  • Contract manufacturing
  • Processing Contract
  • Aluminum alloy die casting

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High-strength die-casting technology of 330MPa for two-wheeled vehicles

High-strength die-casting technology of 330MPa for two-wheeled vehicles

Replacing steel parts with aluminum contributes to the lightweighting of two-wheelers and improves fuel efficiency.

In the motorcycle industry, improving fuel efficiency has become an important issue. Reducing the weight of the vehicle is essential for enhancing fuel efficiency, and changing the materials of parts is one effective method. By replacing steel components with aluminum, significant weight reduction can be achieved, contributing to improved fuel efficiency. Our 330MPa high-strength die-casting technology addresses this challenge. 【Application Scenarios】 - Engine parts of motorcycles - Frame components - Other parts where weight reduction is required 【Benefits of Implementation】 - Improved fuel efficiency - Enhanced driving performance - Reduced component costs

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  • others
  • Aluminum alloy die casting

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Automotive 330MPa High Strength Die Casting Technology

Automotive 330MPa High Strength Die Casting Technology

Replacing iron parts with aluminum contributes to the lightweighting of automobiles.

In the automotive industry, reducing vehicle weight is a crucial challenge for improving fuel efficiency and minimizing environmental impact. While iron components excel in strength, their weight poses a problem, leading to a demand for replacement with higher-strength aluminum components for weight reduction. Our 330MPa high-strength die-casting technology enables the production of aluminum die-cast products with strength comparable to that of iron components, contributing to the lightweighting of vehicles. 【Application Scenarios】 - Engine components - Transmission components - Suspension components - Body components 【Benefits of Implementation】 - Improved vehicle fuel efficiency - Reduction in CO2 emissions - Enhanced driving performance

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  • others
  • Aluminum alloy die casting

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High-strength die casting technology at 330MPa for robots

High-strength die casting technology at 330MPa for robots

Replacing iron parts with aluminum contributes to the lightweight and improved mobility of robots.

In the robotics industry, mobility and durability are important factors. To improve the performance of robots, lightweight and high-strength components are required. While iron parts have high strength, their weight can hinder mobility. Our 330MPa high-strength die-casting technology achieves weight reduction by replacing iron parts with aluminum, thereby enhancing the mobility of robots. 【Application Scenarios】 - Weight reduction of movable parts - Robot arms - Joint sections 【Effects of Implementation】 - Increased robot operation speed - Energy savings - Improved durability

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  • others
  • Aluminum alloy die casting

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High-strength die casting technology for machine tools at 330MPa

High-strength die casting technology for machine tools at 330MPa

Replacing iron parts with aluminum contributes to the lightweighting and precision improvement of machine tools.

In the machine tool industry, high precision and durability are required. Especially under high-speed and high-load conditions, it is important to ensure lightweight components and rigidity. While iron parts excel in strength, their weight can become a drawback, potentially hindering the overall performance of the machine. Our 330MPa high-strength die-casting technology achieves weight reduction by replacing iron components with aluminum, contributing to improved machine responsiveness. Furthermore, through our proprietary material technology, analysis technology that suppresses casting defects, casting technology that combines high vacuum die-casting with minimal application of release agents, and heat treatment technology, we achieve both high strength and precision. 【Application Scenarios】 - Precision machining machines - NC machine tools - Robot arms 【Effects of Implementation】 - Realization of high-speed operation through weight reduction - Improved vibration absorption - Energy savings

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  • others
  • Aluminum alloy die casting

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High-strength die casting technology of 330MPa for information and communication applications

High-strength die casting technology of 330MPa for information and communication applications

Achieved the aluminumization of iron parts, improving the heat dissipation of information and communication equipment.

In the information and communication industry, heat dissipation measures have become an important issue due to the miniaturization and high performance of electronic devices. In particular, electronic components with high-density mounting have a higher risk of performance degradation and failure due to heat generation, necessitating effective heat dissipation solutions. Our 330MPa high-strength die-casting technology contributes to weight reduction and improved heat dissipation by replacing iron parts with aluminum. Aluminum die-casting achieves efficient heat dissipation due to its high thermal conductivity, contributing to the reliability of devices. 【Application Scenarios】 - Servers - Communication equipment - LED lighting - Other electronic devices requiring heat dissipation measures 【Benefits of Implementation】 - Improved heat dissipation - Miniaturization and lightweight of products - Extended product lifespan - Potential cost reduction

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  • others
  • Aluminum alloy die casting

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